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Exploring the Benefits of Plastic Thermoforming for Medical Device Manufacturing

What is Plastic Thermoforming and How Does it Benefit Medical Device Manufacturing?

Plastic thermoforming is a manufacturing process that uses heat and pressure to form thermoplastic material into desired shapes. It is a popular method used in the production of medical devices, as it offers numerous advantages over other traditional manufacturing techniques such as injection molding, fiberglass, and sheet metal. The process can be used to create complex, intricate parts with tight tolerances and superior surface finishes, while also allowing for cost-effective production runs. In addition, plastic thermoforming can be used to produce parts with unique features such as integrated hinges and snap-fit components, and bonded attachment hardware. By utilizing these techniques, medical device manufacturers can create high-quality products that meet the stringent requirements of their industry.

The Advantages of Using Plastic Thermoforming for Medical Device Manufacturing

Plastic thermoforming offers many advantages in medical device manufacturing, including cost effective large parts, tight tolerances, industry compliant material, and improved product consistency. Thermoforming can produce high quality, complex, and aesthetically designed medical device parts for everything from device enclosures and paneling to laboratory equipment components and patient bed parts.

Siemens medical device enclosure – pressure formed, surface finished, branding applied, and attachment hardware bonded all at Productive Plastics

Use your mouse or touch screen to interact with and rotate the pressure formed part image. Don’t forget to click on the red hot spots to learn more about the unique thermoforming features of this part.

What are the Different Types of Plastic Thermoforming Processes?

Plastic thermoforming is comprised of two different subtype processes, vacuum forming and pressure forming that can be used in medical device manufacturing. Each type of process has its own advantages and disadvantages depending on the application. Vacuum forming is often used for creating large parts with complex geometries while pressure forming is often used for producing small parts with intricate details.

Choosing the Right Type of Plastic Thermoforming Process, Material, and Custom Thermoforming Manufacturer

When it comes to producing medical devices, the type of plastic thermoforming process, thermoplastic material, and custom thermoforming manufacturer you choose are critical decisions. With so many options available, it’s important to understand the advantages and disadvantages of each process and how they can meet your specific production needs. Finding a plastic thermoforming manufacturer with experience in the medical device manufacturing field that can assist with matching your project to the ideal process, material, secondary assembly, and surface finishing options can play a pivotal role in the ultimate success of your project.

Unlock the Benefits of Plastic Thermoforming for Medical Device

Productive Plastics has extensive experience producing custom multi-part component assemblies for numerous industry leading medical device manufacturers. We strive to be a trusted advisor throughout the entire product development process from prototype design through the final delivery of your thermoformed components or assembly. Our highly skilled engineers, manufacturing technicians, and support staff will work with your team to develop the right design, material, and process for your medical device project. Maximizing the advantages of plastic thermoforming and minimizing the cost and production time for your product.

Please visit our Custom Thermoforming for Medical Device page or contact our team to explore plastic thermoforming for your next medical device project.

Looking for more technical information?

Download the Thermoforming Design Guide, Process Comparisons, Conversion Guides, and other useful thermoforming information from our technical resource library.

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