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Plastic Thermoforming Solutions for Your Industry

At Productive Plastics, we specialize in custom plastic thermoforming and vacuum forming solutions that deliver lightweight, durable, and cost-effective enclosures and component solutions with major advantages for a wide range of industries. Our heavy-gauge plastic manufacturing process, secondary assembly, and surface finishing operation ensure high-performance parts designed to meet the specific needs of your industry and application.

Precision Thermoforming for Specific Applications

Below is a list of a few industries in which thermoplastic material and custom plastic thermoforming can offer unique advantages over other processes and also provide superior product solutions that are tailored to your industry. Find your industry below and follow the links to explore industry specific interactive examples, applications, and additional information to help you discover how custom plastic thermoforming can add to the success of your next project.

*The industries below are not a comprehensive list of all the applications that can benefit from custom plastic thermoformed components. View our website or reach out to one of our thermoforming experts to explore/evaluate how we can assist with your project.


Rail Car Transportation Interiors

Advantages:  Lightweight and fire retardant material (FST, Doc 90 and FMVSS 302 compliant), easy to clean, UV and graffiti resistant, large part capable, engineered for durability

Examples: Wall paneling, seating components, window shrouds, display enclosures, luggage racks, and more.


Medical Device Enclosures

Advantages: FDA-compliant, UL 94 V-0,  high gloss (class A) finishes, easy to clean, aesthetic design geometry and large part capable, impact-resistant

Examples: CT & MRI enclosures, diagnostic device enclosures and parts, patient bed components, ultrasound equipment, and more


Mass Transit/Bus Interiors

Advantages:  Lightweight and fire retardant material (FST, Doc 90 and FMVSS 302 compliant), easy to clean, UV and graffiti resistant, large part capable, engineered for durability

Examples: Wall paneling, seating components, window shrouds, display enclosures, luggage racks, and more.


 Aerospace Interiors 

Advantages:  Lightweight and fire retardant material (FST, FAR 25.853 (a), (i), (ii), & (d)), easy to clean, UV and graffiti resistant, large part capable, engineered for durability

Examples: Custom seating components, window shrouds, display enclosures, tray table assemblies, luggage racks, and more.


Robotic and Autonomous Systems and Vehicles

Advantages:  Lightweight and impact resistant material, aesthetic and complex design geometry capable, high gloss finishes and surface branding options, UV resistant material

Examples: UAV, UGV, UUV, and ROV enclosures and components, robotic and POS retail automation, humanoid and quadruped robotic components, and more.


Exploring the Benefits of Plastic Thermoforming for Medical Device Manufacturing

What is Plastic Thermoforming and How Does it Benefit Medical Device Manufacturing?

Plastic thermoforming is a manufacturing process that uses heat and pressure to form thermoplastic material into desired shapes. It is a popular method used in the production of medical devices, as it offers numerous advantages over other traditional manufacturing techniques such as injection molding, fiberglass, and sheet metal. The process can be used to create complex, intricate parts with tight tolerances and superior surface finishes, while also allowing for cost-effective production runs. In addition, plastic thermoforming can be used to produce parts with unique features such as integrated hinges and snap-fit components, and bonded attachment hardware. By utilizing these techniques, medical device manufacturers can create high-quality products that meet the stringent requirements of their industry.

The Advantages of Using Plastic Thermoforming for Medical Device Manufacturing

Plastic thermoforming offers many advantages in medical device manufacturing, including cost effective large parts, tight tolerances, industry compliant material, and improved product consistency. Thermoforming can produce high quality, complex, and aesthetically designed medical device parts for everything from device enclosures and paneling to laboratory equipment components and patient bed parts.

Siemens medical device enclosure – pressure formed, surface finished, branding applied, and attachment hardware bonded all at Productive Plastics

Use your mouse or touch screen to interact with and rotate the pressure formed part image. Don’t forget to click on the red hot spots to learn more about the unique thermoforming features of this part.

What are the Different Types of Plastic Thermoforming Processes?

Plastic thermoforming is comprised of two different subtype processes, vacuum forming and pressure forming that can be used in medical device manufacturing. Each type of process has its own advantages and disadvantages depending on the application. Vacuum forming is often used for creating large parts with complex geometries while pressure forming is often used for producing small parts with intricate details.

Choosing the Right Type of Plastic Thermoforming Process, Material, and Custom Thermoforming Manufacturer

When it comes to producing medical devices, the type of plastic thermoforming process, thermoplastic material, and custom thermoforming manufacturer you choose are critical decisions. With so many options available, it’s important to understand the advantages and disadvantages of each process and how they can meet your specific production needs. Finding a plastic thermoforming manufacturer with experience in the medical device manufacturing field that can assist with matching your project to the ideal process, material, secondary assembly, and surface finishing options can play a pivotal role in the ultimate success of your project.

Unlock the Benefits of Plastic Thermoforming for Medical Device

Productive Plastics has extensive experience producing custom multi-part component assemblies for numerous industry leading medical device manufacturers. We strive to be a trusted advisor throughout the entire product development process from prototype design through the final delivery of your thermoformed components or assembly. Our highly skilled engineers, manufacturing technicians, and support staff will work with your team to develop the right design, material, and process for your medical device project. Maximizing the advantages of plastic thermoforming and minimizing the cost and production time for your product.

Please visit our Custom Thermoforming for Medical Device page or contact our team to explore plastic thermoforming for your next medical device project.

Looking for more technical information?

Download the Thermoforming Design Guide, Process Comparisons, Conversion Guides, and other useful thermoforming information from our technical resource library.

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